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Professional Zinc Alloy Surface Finishing Solutions

Benzotriazole

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Benzotriazole

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  • Estimated Delivery:Oct 02 - Oct 06

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Product description
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Product Overview

1,2,3-Benzotriazole (BTA, C6H5N3) is the plating industry's standard anti-tarnish and corrosion-inhibition agent for copper and its alloys. A single BTA molecule is small enough to pack tightly on a copper surface, where it forms a transparent, self-repairing film only a few nanometers thick that stops oxygen, humidity and sulfur gases from reaching the metal. In a hardware plating line BTA earns its place in three everyday situations: protecting freshly copper-plated work that must wait before nickel (overnight racks, weekend barrels), stopping tarnish on brass and copper-tone finishes during storage and export packing, and acting as a functional component inside proprietary copper brighteners and process coolants. Market grades: technical BTA at ≥ 99% assay is the plating norm; cheaper grades carry higher sodium sulfate and organics that leave films or foam. BTA is directly water-soluble in warm water (about 2% at 25°C), which makes it far easier to handle than the alkali-soluble sulfur azoles.

Product Identity (Encyclopaedia Card)

PropertyValue
Chemical nameBenzotriazole
Chemical formulaC6H5N3
CAS number95-14-7
AppearanceWhite to pale yellow needle crystals
Grade / typeTechnical grade, >=99%
Standard packing25 kg PP woven bag or kraft paper bag with PE inner liner; 25 kg fibre drum

What it is and what it does. Benzotriazole (BTA) is the copper corrosion inhibitor added to acid copper baths, to passivation rinses and to lacquer formulations, where it forms a protective film on the copper and zinc surface.

  • White to pale yellow needle crystals; used at 20-200 mg/L in rinses and at low mg/L in plating baths.
  • Forms a chemisorbed film on copper and on zinc that stops tarnishing and reduces staining of the plated parts.
  • Also used in cooling-water treatment and in anti-tarnish papers and lacquers.

Typical Use in a Plating / Finishing Line

ItemTypical guidance
Anti-tarnish rinse0.5-2 g/L at pH 5-6, 30-60 seconds
Copper bath additive1-50 mg/L
NoteDissolve in a small amount of warm water or alcohol before addition

Safety, Handling & Storage

ItemRequirement
Hazard classificationNot classified as dangerous for transport in most cases; observe good industrial hygiene and dust control
Personal protective equipmentDust mask, goggles and gloves for powder handling; general ventilation
Spill / first aidSweep up dry; material is a nuisance dust — avoid breathing the dust
StorageCool, dry, sealed store; keep bags closed, off the floor and away from moisture
TransportClassified and packed according to IATA/IMDG for the hazard class; UN number and packing group stated on the shipping documents

Quality Documents Shipped With Every Batch

DocumentComment
COA (certificate of analysis)Provided with the shipment; batch traceable to the production date
MSDS (safety data sheet)Provided with the shipment; batch traceable to the production date
Packing listProvided with the shipment; batch traceable to the production date
Commercial invoiceProvided with the shipment; batch traceable to the production date
Certificate of origin on requestProvided with the shipment; batch traceable to the production date

Buyer Questions We Answer Every Week

QuestionAnswer
How long does the anti-tarnish effect last?Weeks to months indoors depending on the humidity; for long storage combine it with a lacquer.
Does it affect the colour?At the recommended concentration it forms a monolayer that is visually invisible; overdosing can leave a haze.
ItemTypical Value
Chemical identity1,2,3-Benzotriazole, C6H5N3
AppearanceWhite to off-white crystalline powder
Assay≥ 99%
Melting point96-100°C
SolubilitySoluble in hot water, ethanol, chloroform; ~20 g/L in water at 25°C
pH (1% solution)5.5-7.5
Ash≤ 0.1%
Standard packing25KG/DRUM, PE-lined

How It Works: BTA Film Formation and Its Limits

BTA chemisorbs on copper and brass through its triazole ring and cross-links into a protective polymer film. Because the bond forms and repairs continuously at room temperature, a BTA dip does not need heat to work - but temperature and pH control decide whether the film is thick and uniform or patchy:

ConditionEffect on protection
1-3 g/L, 50-60°C, 1-3 min (normal)Uniform barrier; passes H2S-vapor and humidity testing
Cold bath (20-30°C)Film forms but slower; extend immersion to 3-5 min
pH below 4 in the dipFilm thins; acid attacks copper and defeats protection
Above 80°CNo benefit - film stability drops; keep baths below 70°C
Bath loaded with oils/soilsSoil blocks adsorption - patchy film, localized tarnish

Standard verification is the same sulfur-vapor test used across the industry: a treated panel must stay bright over 30 minutes in dilute ammonium-sulfide vapor while an untreated panel darkens within minutes.

Working Concentrations on the Line

ApplicationConcentrationNotes
Inter-process dip (copper before nickel)1-2 g/L, 50-60°C, 30-120 sPrevents edge tarnish on work held overnight; rinse before nickel
Final copper/brass anti-tarnish1-3 g/L, 40-60°C, 1-3 minOptional silicate or wax top for export
Barrel copper rework protection1 g/L, ambient, 2-5 minCold bath needs longer time
Coolant / grinding additive0.05-0.2%Stops copper staining in water-based coolants
Brightener formulation raw materialper blenderComponent in copper additive packages

BTA is consumed almost entirely by drag-out. A dip tank that plates a known surface area loses roughly 5-15 g per 1000 dm² of work; top up to keep the measured concentration, and carbon-polish the tank monthly to remove oils that block film formation.

Quality Checks Before Use

CheckMethodPass
AppearanceVisual vs retained sampleWhite free-flowing powder; no yellowing or caking
AssayCOA (HPLC)≥ 99%
Melting pointMelting-point apparatus96-100°C (narrow range = pure)
Solubility20 g in 1 L warm waterClear solution; no film or residue
H2S vapor testCopper panel dipped, then ammonium-sulfide vaporNo darkening for 30 min vs control

How QLQ controls it: every lot is assay-verified and H2S-vapor tested on copper panels against a retained reference before release. Because a contaminated BTA lot (high sulfate, organics) shows up first as patchy tarnish on a customer's parts, the batch number travels with each drum and QLQ keeps a retained sample for 12 months for re-testing.

Common Problems & Fixes (Workshop Table)

ProblemRoot causeFix
Patchy tarnish after dipOils/soils on parts or bath loaded with drag-inClean before dip; carbon-polish bath; filter continuously
Film fails H2S testDose low, bath cold, or time too shortVerify 1-3 g/L by analysis; heat to 50-60°C; 1-3 min
White deposit on dried partsOver-dosed bath or hard water saltsCut to 1-2 g/L; use softened/DI water for make-up
Copper darkens after hot-air dryingParts dried above ~80°C or too long before rinsingDry below 70°C; rinse before drying to remove excess BTA
Nickel skips on copper after BTA dipFilm too heavy - no acid desmut between dip and nickelAdd dilute acid dip (3-5% H2SO4, 15-30 s) before nickel

Handling & Safety

  • Health: BTA is a mild irritant; wear gloves and a dust mask when weighing, and avoid inhaling the powder. Wash hands after handling.
  • Fire note: BTA is combustible as a dust - keep away from open flame and strong oxidizers; do not sweep into a dusty bin near ignition sources.
  • Dissolving: add to warm water (50-60°C) with stirring; stock solutions of 5-10% are convenient for dosing. Do not boil - BTA sublimes slowly above 100°C.
  • Storage: sealed drums in a cool, dry store. BTA is stable for 24 months sealed; protect from humidity and direct sun.
  • Waste: dilute BTA dips are biodegradable, but used baths carry copper - treat as metal-bearing waste or recover the copper before discharge.

What It Does on Iron, Zinc Alloy, Copper and Stainless Steel Parts

SubstrateRole / behavior of BTAPractice note
Copper / brass partsDirect anti-tarnish - protects the classic copper, brass and copper-tone finishes during storage and exportThe standard application; 1-3 g/L at 40-60°C
Zinc alloy (sliders, buckles)Keeps the copper underlayer of Cu-Ni-Cr stacks bright while parts queue for nickel and chromeShort dip after copper; full rinse + acid dip before nickel to avoid skip-plating
Iron / steel hardwareProtects copper-plated steel against humidity staining before lacquer, packing or shipmentBTA film plus lacquer gives the humidity margin export buyers audit
Stainless steelNo film forms on bare stainless - no benefit; relevant only over a copper flashSkip on bare stainless; use for copper-flashed stainless decorative work

FAQ

QuestionAnswer
Does BTA work on zinc or nickel plate?Not effectively - BTA's protective film is specific to copper and its alloys (and somewhat to silver). Zinc and nickel need chromate/passivate routes, not BTA.
My parts tarnish two weeks after export. Was BTA useless?Check dose, bath loading and the dry-off step first. Patchy films from soiled baths or over-hot drying are the usual causes - a properly formed BTA film survives weeks of humid packing.
Can I add BTA to the final rinse instead of a separate dip?Yes, at 0.5-1 g/L in the last hot rinse, but control is harder and film thickness varies. A dedicated dip tank gives reproducible protection and is easier to analyze.
Does QLQ help with anti-tarnish system design?Yes - BTA, MBI and matched concentrates ship with COAs, and QLQ engineers help set up dips, H2S-vapor testing and the rinse/desmut sequence before nickel.

Copper finish tarnishing in humid weather or export? QLQ engineering runs H2S-vapor testing and humidity trials for plating customers in 10+ countries. Contact us with a sample of the failing part.

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